中小型龍門加工中心機特性:

DV機型以實現龍門加工中心機的高效率切削性能,具備馬特產品以高剛性結構來確保精度基礎的傳動特色,且新一代的進給機構設計,大幅提升XY軸傳動精度,兼具速度與精度的性能,提供顧客高效能加工的最佳選擇。

箱型結構體設計,搭配周密的肋骨強化設計,展現不凡的機體剛性。

X, Y軸超重負荷型滾柱線軌,兼具進給軸低摩擦與剛性特性,Z軸採用硬軌,確保機台切削時之最佳動態精度性能。

X, Y, Z軸採用直接傳動機構,提高伺服馬達傳動扭力並同步確保伺服馬達傳動精度。

Y軸滑軌採最大跨距設計,上滑軌置放於橫樑上方,以確保最大軌道支撐剛性。

Z軸採用雙配重,油氣分離式蓄壓配重裝置,無傳統機械式油壓換向延遲現象,Z軸可達0.5G之加速性能,外部斷電Z軸不下滑裝置,提供模具加工最穩定之性能。

高剛性輕量化工作台結構設計,確保工作台載重時,仍維持高加減速切削性能。

工作台全行程支撐,無懸重問題。

多種型式主軸頭供選擇,可做多樣化的加工。

為達到高產能,馬特龍門加工中心機在重切削加工時,將震動降到最低程度,且長期不變形,故能擁有更大的加工深度與更快的進給速度。

適合模具與零件凹穴加工使用,減少因為使用長刀桿產生切削問題,並可直接選購各種角度的銑頭。

主軸中心與Z軸滑軌最小距離設計,縮短切削力臂,大幅提升切削剛性。

中大型龍門加工中心機特性:(門寬2米~3.2米)

X, Y, Z軸超重負荷型滾柱線軌,兼具進給軸低摩擦與剛性特性,確保機台切削時之最佳動態精度性能。

X軸採用齒形皮帶減速傳動機構,附加解碼器,提高伺服馬達傳動扭力並同步確保伺服馬達傳動精度。

主軸與線軌中心一致,可得到最佳結構剛性及精度。

Specification :

Model

DV13 series

DV16 series

DV-2013

DV-3013

DV-4013

DV-2016

DV-3016

DV-4016

Control unit

FANUC 0i-MF

Travel

X-axis travel

2100 mm

3100 mm

4100 mm

2100 mm

3100 mm

4100 mm

Y-axis travel

1300 mm

1600 mm

Z-axis travel

800 mm

800 mm

Distance of column

1300 mm

1600 mm

Spindle nose to table

150~950 mm

150~950 mm

Ground to table

950 mm

950 mm

Table

Table size (mm)

2000 x 1100

3000 x 1100

4000 x 1100

2000 x 1400

3000 x 1400

4000 x 1400

T-slot (W×No.×Pitch)

22 x 5 x 200 mm

22 x 7 x 200 mm

Table loading capacity

4000 kg

5000 kg

6000 kg

4000 kg

5000 kg

6000 kg

Spindle

Type of spindle

BT-50

BT-50

Spindle transmission

Gear Head (Belt drive/Direct drive)

Gear Head (Belt drive/Direct drive)

Spindle speed

Gear Head : 6000 rpm
(Belt drive : 6000rpm /Direct drive : 10000rpm)

Gear Head : 6000 rpm
(Belt drive : 6000rpm /Direct drive : 10000rpm)

Spindle motor

18.5 kw

18.5 kw

Feedrate

X/Y/Z rapid traverse (M/min)

20/20/15

15/20/15

15/20/15

20/20/15

15/20/15

15/20/15

X/Y/Z minimum nuit

0.001

0.001

Cutting feedrate

7 M/min

7 M/min

ATC

Number of tools

24 pcs (Opt. 32 / 40 pcs)

24 pcs (Opt. 32 / 40 pcs)

Tool shank

BT-50

BT-50

ATC changing times

3.8 sec. (Arm type)

3.8 sec. (Arm type)

Max. tool diameter

ø116mm / ø200 mm

ø116mm / ø200 mm

Max. tool length

350 mm

350 mm

Max. tool weight

18 kg

18kg

Miscellaneous

Max. Machine weight

17000 kgs

19000 kgs

21000 kgs

18500 kgs

20500 kgs

22500 kgs

Coolant tank

395 L

395 L

Hydraulic tank

80 L

80 L

Lubricating tank

6L

6L

Power requirement

40 KVA

50 KVA

Air pressure requirement

7 bar

7 bar

Hydraulic pressure requirement

70 bar

70 bar

 

Model

DV20 series

DV24 series

DV-3220

DV-4220

DV-5220

DV-3224

DV-4224

DV-5224

Control unit

FANUC 0i-MF

Travel

X-axis travel

3200 mm

4200 mm

5200 mm

3200 mm

4200 mm

5200 mm

Y-axis travel

2000 mm

2400 mm

Z-axis travel

1000 mm

1000 mm

Distance of column

2050 mm

2450 mm

Spindle nose to table

200~1200 mm

200~1200 mm

Ground to table

950 mm

1090 mm

Table

Table size (mm)

3000 x 1800

4000 x 1800

5000 x 1800

3200 x 2000

4200 x 2000

5200 x 2000

T-slot (W×No.×Pitch)

22 x 9 x 190 mm

22 x 11 x 180 mm

Table loading capacity

6000 kg

7000 kg

8000 kg

12000 kg

15000 kg

18000 kg

Spindle

Type of spindle

BT-50

BT-50

Spindle transmission

Gear Head (Direct drive)

Gear Head (Direct drive)

Spindle speed

Gear Head : 6000 rpm (Direct drive : 10000rpm)

Gear Head : 6000 rpm (Direct drive : 10000rpm)

Spindle motor

22 kw

22 kw

Feedrate

X/Y/Z rapid traverse (M/min)

12/15/15

12/15/15

12/15/15

10/12/12

10/12/12

10/12/12

X/Y/Z minimum nuit

0.001

0.001

Cutting feedrate

7 M/min

5 M/min

ATC

Number of tools

24 pcs (Opt. 40 / 60 pcs)

24 pcs (Opt. 40 / 60 pcs)

Tool shank

BT-50

BT-50

ATC changing times

4.5 sec. (Arm type)

4.5 sec. (Arm type)

Max. tool diameter

ø116mm / ø200 mm

ø116mm / ø200 mm

Max. tool length

350 mm

350 mm

Max. tool weight

18 kg

18kg

Miscellaneous

Max. Machine weight

31000 kgs

33000 kgs

35000 kgs

38000 kgs

41000 kgs

45000 kgs

Coolant tank

395 L

395 L

Hydraulic tank

80 L

80 L

Lubricating tank

6L

6L

Power requirement

40 KVA

50 KVA

Air pressure requirement

7 bar

7 bar

Hydraulic pressure requirement

70 bar

70 bar

 

Model

DV28 series

DV32 series

DV-4228

DV-5228

DV-6228

DV-4232

DV-5232

DV-6232

Control unit

FANUC 0i-MF

Travel

X-axis travel

4200 mm

5200 mm

6200 mm

4200 mm

5200 mm

6200 mm

Y-axis travel

2800 mm

3200 mm

Z-axis travel

1000 (1200) mm

1000 (1200) mm

Distance of column

2850 mm

3250 mm

Spindle nose to table

200~1200 mm

200~1200 mm

Ground to table

1090 mm

1090 mm

Table

Table size (mm)

4200 x 2200

5200 x 2200

6200 x 2200

4200 x 2400

5200 x 2400

6200 x 2400

T-slot (W×No.×Pitch)

22 x 22 x 180 mm

22 x 12 x 180 mm

Table loading capacity

16000 kg

19000 kg

22000 kg

17000 kg

20000 kg

23000 kg

Spindle

Type of spindle

BT-50

BT-50

Spindle transmission

Gear Head (Direct drive)

Gear Head (Direct drive)

Spindle speed

Gear Head : 6000 rpm (Direct drive : 10000rpm)

Gear Head : 6000 rpm (Direct drive : 10000rpm)

Spindle motor

22 kw

22 kw

Feedrate

X/Y/Z rapid traverse (M/min)

10/12/12

10/12/12

10/12/12

10/12/12

10/12/12

10/12/12

X/Y/Z minimum nuit

0.001

0.001

Cutting feedrate

5 M/min

5 M/min

ATC

Number of tools

24 pcs (Opt. 40 / 60 pcs)

24 pcs (Opt. 40 / 60 pcs)

Tool shank

BT-50

BT-50

ATC changing times

4.5 sec. (Arm type)

4.5 sec. (Arm type)

Max. tool diameter

ø116mm / ø200 mm

ø116mm / ø200 mm

Max. tool length

350 mm

350 mm

Max. tool weight

18 kg

18kg

Miscellaneous

Max. Machine weight

42000 kgs

47000 kgs

49000 kgs

43000 kgs

48000 kgs

51000 kgs

Coolant tank

395 L

395 L

Hydraulic tank

80 L

80 L

Lubricating tank

6L

6L

Power requirement

50 KVA

50 KVA

Air pressure requirement

7 bar

7 bar

Hydraulic pressure requirement

70 bar

70 bar

• Design and specification are subject to change without prior notice.

Standard Specification:

  • Controller: Fanuc 0i-MF
  • Belt- drive spindle: 6,000 rpm
  • Spindle motor power: 15/18.5 Kw
  • Spindle type: BT-50
  • Spindle oil coolant system
  • Rigid Tapping
  • M30 automatic power 0ff
  • Chain type chip conveyor
  • Air blast equipment
  • Cutting coolant pump equipment
  • Auto-Iubrication system
  • Semi enclosure guard
  • Working light
  • Option Function and Accessories:

  • Controller: MITSUBISHI M70
  • Belt-drive spindle: BT-50 / 8,000 rpm
  • Direct-drive spindle: BT-40 / 12,000 rpm
  • Direct-drive spindle: BT-40 / 15,000 rpm
  • Direct-drive spindle: BBT-50 / 10,000 rpm
  • Increase height of column: 200 mm
  • ATC: 32 / 40 tools
  • Tool taper: CAT50/ DIN50 / ISO50
  • Automatic work piece measurement system
  • Automatic tool length measurement system
  • Spray coolant system
  • Coolant through spindle
  • Thermal compensation system
  • X,Y,Z three-axes linear scale
  • Disc type oil skimmer
  • Rotary table
  • Dynamic roundness inspection

    Laser inspection